Watlow Circulation Heaters
POWERSAFE™ Medium Voltage Circulation Heaters
Overview:
Watlow’s POWERSAFE™ is an innovative medium voltage circulation heater designed for industrial applications where safety and efficiency are paramount. This fully integrated control and heating solution is designed to replace fossil fuel systems with a clean, electric alternative, significantly enhancing heater longevity and reliability.
Key Features:
- Voltage Operation: Safely operates up to 4160V, making it suitable for high-demand industrial applications.
- Cost Reduction: Eliminates the need for costly step-down transformers and operates at low current, reducing cable costs by up to 90%.
- Integrated System: Features a fully integrated thermal control system including an electric heat exchanger, process controller, and power system.
- High Efficiency: Delivers power efficiency greater than 99%, with flexible SCR/contactor circuits up to 20MW.
Benefits:
- Reduces overall installation costs.
- Ensures safe and reliable operation with rapid shutdown features and safety interlocks.
- Supports decarbonization of existing systems.
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FLUENT™ In-Line Heater
Overview:
The FLUENT™ In-Line Heater by Watlow is a compact, high-performance solution ideal for applications requiring on-demand heating. Replacing traditional immersion and wrapped tube heaters, the FLUENT is designed for superior heat transfer and temperature uniformity thanks to Watlow’s patented thermal spray technology.
Key Features:
- High Watt Density: Offers ultra-fast response for higher system performance.
- Compact Design: Minimizes space requirements and system complexity.
- Optimal Heat Transfer: Utilizes the entire surface for heat production, enhancing efficiency.
Benefits:
- Reduces overall system cost.
- Provides high-performance heating in a smaller package.
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HELIMAX™ Ultra-High Heat Transfer Exchangers
Overview:
Watlow’s HELIMAX™ is a next-generation heat exchanger featuring Continuous Helical Flow Technology™. This technology allows for ultra-high heat transfer efficiency, reducing dead zones and the risk of coking, which can lead to system failures.
Key Features:
- Continuous Helical Flow: Minimizes maintenance intervals by avoiding coking and hot spots.
- Compact Footprint: Offers better performance and a smaller size, facilitating easier integration.
Benefits:
- Increases productivity by reducing maintenance requirements.
- Provides reliable performance in challenging industrial environments.
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WATROD™ and FIREBAR® Heaters
Overview:
Watlow’s WATROD™ and FIREBAR® heaters are designed to efficiently heat forced-circulation air, gases, or liquids. These circulation heaters combine heating elements, vessels, and controls into a ready-made assembly that minimizes installation time and labor.
Key Features:
- Versatile Design: Suitable for in-line or side-arm operations.
- Custom Configurations: Available in a wide range of sheath materials, wattages, vessel sizes, and controls.
Benefits:
- Provides fast response and even heat distribution.
- Meets diverse industrial heating needs with custom-made units.
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HYDROSAFE® Indirect Heat Exchanger
Overview:
The HYDROSAFE® is an indirect heat exchanger designed for dry gas seal applications, offering flexible heating capabilities and high-pressure operation in a compact design.
Key Features:
- Flexible Heating Capabilities: Adaptable to varying gas flow rates and compositions.
- High Pressure Capabilities: Handles up to 6800 psi, making it ideal for rigorous applications.
Benefits:
- Reduces infrastructure costs on platforms and vessels.
- Ensures safe and reliable operation with comprehensive certifications.